A4 Laminator

This video features the ITALPRESSE laminating line mod. Mark-C “Scanner”. Lean manufacturing requires machines with zero setup and total flexibility to adapt instantly to batch sizes of one. With batch sizes of one, defects need to be as close to zero as possible. The Italpresse Mark/C through-feed hot press features a unique combination of a load scanning system and an axis control system for the cylinder stroke that allows complete random loading of the press from load to load without any input from the operator. One load could be a large conference table top and the next a single drawer front. The machine adapts instantly to the components entering the press. The operator sets the thickness and desired laminating pressure. The scanning system reads the surface area and position of the parts in the press. A complex algorithm determines how much hydraulic pressure to feed to each cylinder. Each cylinder will receive a different pressure, which could be zero if no panels are positioned near that particular cylinder. The axis control system assures perfect parallelism of the platens even under full pressure during the laminating cycle. This allows complete random loading of the press. There is no need to balance the load or fill the press. You can count on the Italpresse Mark/C to efficiently and beautifully laminate components in a lean environment.
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A lot of people, when they think about laminating machines picture huge roll laminators such as you might see in a school or business, or maybe the little pouch unit that created their name badge. These are very commonly seen, but that doesn’t mean that they are always the best solution for your laminating needs. Cold lamination is emerging as a great choice for a lot of applications, and here are five reasons why.

The first reason you may want to consider cold lamination is that it offers you a bit more versatility than hot lamination. Using cold lamination, for instance, you can create such fun and unique items as magnets and stickers. While that may not be in your immediate plans, such items are great marketing devices, and you never know when they will come in handy for fund raising or trade shows and the like. There are cold lamination machines that are able to laminate one side of an item while applying adhesive to the other side. That is very handy making signs as well. Cold lamination is without a doubt, safer than hot lamination. Because there is no heat or electricity involved in many cases, there is little risk of fire or of someone touching the wrong place on the machine and accidentally burning themselves. This, of course, reduces any potential liability, or loss of work days due to misuse or injury. It also makes cold lamination an excellent choice for use by children. Cold lamination is just a lot easier of a process than hot lamination. There are so many steps involved with hot lamination, such as figuring how hot you want the machine to be set, and how quickly you want the items to be run through the machine. On top of that, you need to pay close attention to the relative thickness of your document and if you are using the correct type of film for your project. On the other hand the cold laminating process generally consists of turning the handle. It is really just as simple as that. The vast majority of cold laminating machines do not require electrical power. This of course means that you will be able to use them just about anywhere you can take the machine. Plus, one other great thing about cold lamination is that the machines are usually small enough to take just about anywhere. You can take them to a scrapbooking or crafting party, or keep them stashed out of sight when you aren’t using them. This sort of convenience alone is a big reason to consider a cold laminating machine. With cold lamination you can say goodbye to problems such as curling or melting when the documents you are laminating are thin or especially large. Also, you will never have to worry about the document that you are laminating (such as photos, signs or other heat sensitive papers) becoming damaged.

As we stated above, you will find that cold lamination is not ideal for every project, but for a great deal of applications, it is the safer, more portable, and more versatile solution.

At the end of 2006, GBC made the decision to replace its line of Hi Tac Lay Flat laminating films with its new Digital Lay Flat Laminating films. These new digital lay flat laminating films are specifically designed for single sided lamination of digital prints for book covers and jackets. This film is designed to combat two problems commonly associated with this type of application making it a unique product in the laminating industry.

The first problem that this specialty laminating film is designed to combat is the curl that comes with single sided lamination. One of the biggest problems that comes with single sided lamination is product curl. This is a tremendous problem when laminating covers for soft cover books. Soft cover books have no real support for the covers making any curl in the covers very obvious, thus eliminating curl is something very important for this application. GBC’s new Digital Lay Flat laminating film is a Nylon laminating film which is designed to minimized curl in single sided applications. However, it is important to note that curl can still sometimes be a problem (even with a nylon film) if you are not using a laminator specifically designed for single sided lamination. Single sided roll laminators which start at about ,000 have special features such as a breaker bar that work together with the properties of the nylon film to completely eliminate curl. Still, this film can be run on a normal laminator with decent results.

The second problem addressed by GBC’s new Digital Lay flat laminating film involves the lamination of Digital Output. Most standard laminating films have a great deal of difficulty laminating digital output for flush cut trimming. The high fuser oil content of most digital output makes it impossible for most laminating films to adhere to the surface of the print. When these prints are flush cut the laminating film will often simply peel off the surface of the print. However, GBC Digital Lay Flat film includes a Hi Tac adhesive that is specifically designed for laminating digital output. The adhesive in this film is able to bond with your prints and is designed not to peel or separate when flush cut.

Addressing these two problems, GBC’s Digital Lay Flat Laminating Film is a 1.5mil laminating film. GBC Digital Lay Flat film is available on your choice of a 2.25” core or a 3” core and in your choice of clear or matte finishes. Laminating Rolls are available in sizes from 10.75” up to 19.5” in width.

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